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The
following Standard Features are provided on DC Phase Controlled Power
Supplies. For Switchmode
Power Supplies’ features and descriptions (click
here).
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Design
– Our Sales/Design Engineers are
available to work with you to meet all of your product requirements.
All components are designed to provide 100% continuous full
load operation. |
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Electronics
– Our precision electronics are designed
and manufactured by Dynapower to provide proven stable operation
with +/- 0.5% voltage/current regulation throughout the nominal
range from 10 to 100% of DC output. |
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Transformer
– All of Dynapower Corporation’s
transformers are computer‑designed to provide optimum performance.
The transformer is manufactured in the following manner: |
Winding
Material - Splice-free, electrolytically pure copper.
Core
Material - Low loss, high quality, grain oriented silicon steel provides
good flux transfer and low eddy current losses.
Insulation
Material - 220°C
Class insulation incorporating glass, fiberglass, and NOMEX insulation.
Process
- The coils are vacuum impregnated by varnish and then baked to cure.
Varnishing provides additional electro-mechanical strength and
protection from the operating environment.
All
coils are wound for stress distribution under fault conditions to
provide superior mechanical strength. Direct
water cooled transformers are supplied with a secondary full copper
coolant system. This
coolant system is comprised of heavy walled rectangular copper tubing in
intimate contact with the secondary copper windings.
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Cooling
– Dynapower’s power supplies are designed
for optimum low loss/efficient operation and employ specially
designed cooling systems to remove the heat generated during
operation. Dynapower
has vast experience in designing and manufacturing numerous types of
cooling systems, ranging from forced-air cooled and direct
water-cooled units, to power supplies which employ water-to-water
(link pictures and text) closed-loop heat exchangers or air-to-water
closed loop heat exchanger systems.
Strict attention is given to the design and construction of
the cooling systems to ensure that the maximum amount of heat is
removed from each component. |
Air-Cooled
- Air-cooled units use totally enclosed ball bearing motors to drive
shrouded fan blades, delivering a maximum volume of air over the heat
sinks and transformer. An internal sub-panel separates electrical control components
such as contactors, relays and electronics from the air stream.
Direct
Water-Cooled - Dynapower
Corporation set an industry standard of water-cooling the semiconductors
and transformer windings over thirty years ago.
Dynapower uses silver plated deep hole drilled copper heat sinks
to cool the semiconductors. Direct
water-cooling is the most efficient means of removing heat from the
power supply.
Water-to-Water
Heat Exchangers -
Water–to-water heat exchangers are designed to have internal
coolant-to-external water closed loop heat exchanger cooling system.
This system employs a thermostatically controlled proportioning
valve to regulate the flow of the water into the unit and hence the
temperature of the internal coolant.
This valve maintains balanced non-cyclical cooling, hence
maintaining the junction temperature of the semiconductors at a more
constant level and thus increasing their expected life spans. The
Water-to-Water heat exchanger systems offer additional benefits
including greatly reducing the need of clean low conductivity coolant.
This is due to the fact that stray voltages are not present
outside of the cabinet where the heat is transferred from the low
conductivity clean internal coolant to the standard cooling tower water
present on the external loop. In
addition, a customer can modify the total volume of cooling water
required in the cooling system by modifying the delta T of the incoming
to the outgoing external water flow. The
major components of this integrally mounted cooling system are a shell
and tube heat exchanger with copper tubes, admiralty brass, removable
end bells, pump and motor assembly, reservoir and the thermostatically
controlled proportioning valve mentioned above.
Air-to-Water
Heat Exchangers - Air–to-water heat exchangers are designed with
an internal closed loop water-cooling system, to and external fan
cooling system. The basic
concept of the system is that the internal closed loop water-cooling
system dissipates the heat internal to the power supply from the
transformer and the semiconductors into the water.
The water is then circulated throughout the unit and eventually
outside of the enclosure where it passes by a fan.
The heat from the water is then dissipated to the ambient via
this large fan and the cool water is then re-circulated throughout the
enclosure and the process begins again.
The
water level of the internal closed loop water-cooling system is
maintained via a reservoir tank, which is mounted onto the side of the
enclosure. Due to the fact
that the water-cooling system is closed loop, additional water will
rarely need to be added to the reservoir tank.
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Controls
– The following are examples of typically
requested control configurations.
Dynapower is committed to working with each customer on an
individual basis to ensure your control requirements are satisfied.
Please contact Dynapower to discuss your control needs. |
Standard
Controls
Manual
Remote
Manual
Integral
Touch-pad
Interface
Optional
control configurations available
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Semiconductors
– Dynapower selects its
semi-conductors based upon an approximate 250% safety factor to
provide the ultimate in reliability.
This design criterion limits the junction temperature of the
semiconductors to typically less than 80°C.
Other rectifier manufacturers do not employ this level of
performance margin in semiconductor selection resulting in a lower
quality and less reliable power supply. |
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Cabinet
– Dynapower Corporation’s Cabinets are a
heavy-duty industrial drip‑tight NEMA
2 design with formed structural members attached to a welded
angle iron base frame. All
panels are manufactured using 14-gauge steel and sealed with
a neoprene gasket. The
enclosure is finished inside and outside by degreasing and acid
resistant enamel paint. Standard
paint will be dark blue per Dynapower Corporation’s standard. |
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Ripple
– Standard 6 Pulse DC Rectifiers will
contain less than 5% RMS AC Ripple when operated at rated voltage
and current. Ripple filters are available to reduce ripple to
virtually any level over any operating range. |
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